Engraved Printing

 

Considered the highest standard for quality, engraving adds detail and dimension to your print. 

It offers a subtle tactile quality that has long been associated with distinction and prestige. Engraved letterhead, business cards and stationery are perceived as “established," of “high quality” and “successful."

Engraving is a printing process using finely engraved plates of steel or copper. It has the extraordinary ability to hold small type and fine detail better than any other printing technique. The U.S. Bureau of Engraving and Printing uses the same technique for printing U.S. Currency because of the fine detail that can only be achieved with engraved printing.  Because of the layers and depth achieved this way, it cannot be duplicated or copied on digital copiers, adding additional layers of security. 

The recessed areas are inked, blotter paper is used to wipe the excess ink off, and the plate is pressed to the paper using a powerful engraving press capable of applying more than two tons of pressure on the paper. Because of the extreme pressure used, engraving causes a “bruise” on the back of the paper. This bruise is the sign of genuine engraved printing and is seen as a hallmark of prestige.

Each color in a design for engraved printing requires a separate engraved die and press pass. We only use 100% water based opaque inks for engraved printing which allows for vibrant, brilliant colors like no other printing process. Metallic inks can be burnished to make them shine like precious metals. Burnishing involves lining the image on the plate up, and passing the paper back through the press with no ink, causing the image to become slightly raised and giving the metallic ink a deep and richer feel. 

Letterpress Printing

Letterpress is an art form that gives a nostalgic or “retro” look and feel to a printed piece.

Letterpress is created by pressing inked metal type or an etched printing plate into the paper. Since Johannes Gutenberg invented moveable type in 1439, letterpress was the dominant commercial printing method until the mid 1960's.

Originally a quality letterpress job was judged by how little the impression was visible in the paper. Today letterpress is chosen to display the old-style craftsmanship involved in traditional printing and now the expectation is for a look and feel that clearly differentiates the depth that can be achieved only from the letterpress printing process.

Letterpress was originally produced with hand set metal type, wood type, or machine cast lead type. Today most letterpress is produced using etched printing plates. Designs are created on computers using all the latest design programs.  The finished design is then output to a film negative to create etched printing plates from copper, polymer, and magnesium. With the advent of modern technology, letterpress has seen a resurgence and its possibilities are limited only by a designer and master printer’s imagination.

All letterpress printing presses are one-color, but multiple colors may be produced using multiple printing plates and multiple press passes.

The impression used in letterpress printing will create a slight debossed effect visible on the backside of the paper.

Because of the impression that will be visible on the back of the paper, choosing a heavy weight but soft sheet will produce the best results. Crane & Co. produces the Lettra line of paper developed expressly for letterpress. 

Foil Stamping

Here’s how the foil stamping process works:

1. The image to be stamped is made into a stamping die, typically made of magnesium or copper for flat stamping, brass for multi-level, sculptured or combination dies
2. The die is mounted in a press and heated to 170 to 240 degrees F
3. Foil is pulled across the heated surface of the die
4. The paper is pressed to the foil, transferring the pigment from the sheet to the printed piece

There are several variations of foil stamping, some of which include:

- Foil embossing, where the image is both foiled and embossed. 
- Foil embossing can be produced in two separate press passes using two separate dies, or in one pass using a combination die. The embossing can be single level, multiple level or sculptured.

When we mention foil stamping, most people think of shiny metallic foils like gold and silver.  Today foil comes in many color and finish variations of foil, shiny metallic foils, and pigment colors in a variety of finishes including gloss, semi-gloss, and matte, giving printers and customers endless options. 

Embossing

Embossing provides a difference you can feel immediately.

Embossing adds dimension to your printed piece by re-shaping the paper using a specifically crafted die, heat, pressure and a counter. Adding embossing for texture and dimensions can create an appealing contrast to your design.

The dies needed to emboss are made of magnesium, copper or brass and there are many different kinds of embossing dies. They include single-level, multi-level, sculpted, and embossing in combination with foil. Each produces a unique embossing effect.

Blind embossing is another option which involves using the copper, brass or magnesium plate and counter without foil or ink, causing the paper to be raised up or embossed in the shape of the design.

Since embossing produces a dimensional image, the paper used should complement and not compete with the dimension in the printed image. Generally smooth paper stocks lend to embossed designs well. Since embossing produces a dimensional image, the paper used should complement and not compete with the dimension in the printed image.

Specialty Finishes

It’s all about how you finish, and 90% of the look of any project comes from the last 10%.

Ink Fine Printing offers a variety of hand finishing techniques in-house to add just the right touch to compliment your printed piece. Capabilities that set you apart from the rest and make you memorable.

We offer finishing services such as multiple sheet pasting, edge tinting and gilding, corner rounding and beveled edges, scoring, folding, drilling, binding, hand assembly and many others.  Our team will do what it takes to make it work.

Die Cutting

Die cutting involves having a die made in a particular shape. The die is locked up in the press and the paper is run through the press and is cut into the shape of the die. Die makers can shape a cutting die into any pattern or shape to make your print job that much more memorable. Stars, animals, …. not just circles, squares and triangles. Use your imagination.